Matter |
Reasons |
Solution |
EPE Foam sheet is cracked |
1. Die is tighten more for thin sheet |
1. Loosing the die a little |
2. There is impurities in mould |
2. Loosing the mould to let impurities outside, then tighten immediate. |
|
3. Filter net is movement or leaked |
3. Exchanging the filter net |
|
Bubble on surface of sheet, and with holes till cracks many place |
The temperature is lower in water cooling zone |
Bubble or many holes, reduce the water flow; cracks many place, restart the machine. |
PE foam sheet thickness is uneven |
1.inside and outside die is not justify |
1.adjusting jackscrew to let it justify |
2. Deformation of mould |
2. Repair the mould |
|
3. Monostearin is too many |
3. Reduce monostearin |
|
Bubble is too large |
1.talcum powder is too less |
1.adding talcum powder |
pe foam sheet spotted |
1. Monostearin is too much |
1. Reduce monostearin |
Longitudinal stripes deep |
Butane is too much, |
Reduce the butane |
Rough surface, with white abb |
1. Die gap is too large |
1.tighten the die |
2.the extruding qty is not enough |
2.improve the machine engine speed and adding butane and monostearin |
|
EPE foam sheet is crisp, easy to break |
1.monostearin is too much |
1.reduce monostearin |
EPE foam sheet is shrink |
1.monostearin is too less |
1.increase monostearin |
2.machine head temperature is too high |
2.reduce the machine head temperature |
|
3.the temperature is lower than 5℃ in plant |
3.raise the plant temperature |
|
PE foam sheet strip is too light |
1.machine head temperature is too high |
1.reduce the machine head temperature |
2.butane is too less |
2.adding butane |
|
PE foam sheet is off tracking |
1.the gap of die is nonuniform |
1.adjusting the die gap |
2.auxiliary malposition |
2.adjusting the auxiliary position |
|
PE foam sheet is break for often |
Traction speed is too fast |
Slowly the traction speed |
PE foam sheet is cracking at the confirmed position |
Bruise on die |
Repair the die |